Difference Between Galvanized and Galvalume Steel
Galvanized steel and galvalume steel are widely used in our daily life for roofs and wall panels, etc. Both have strong corrosion resistance and smooth and shiny surface. So what’s the difference between them and which one is better for your projects?
- Coating: The main difference between galvalume and galvanized steel is the protective coating. Galvanized steel is coated with pure zinc coating. While galvalume has a Al-Zn coating, that is 55% aluminium, 43.4% zinc, and 1.6% silicone. The aluminium in the galvalume coating helps to better protect the panels against corrosion in certain environments.
- Appearance: Galvalume steel is generally considered to have a better appearance when compared to galvanized steel. The two coatings’ differences are subtle, but galvalume offers a smoother appearance with 'spangles', and its base colour is silver-white. A galvanized coating is more rough.
- Corrosion resistance: Based on their substrates, the special coating structure of galvalume makes it more resistant to corrosion than galvanized. Generally, the corrosion resistance of galvalume steel is 6 to 8 times that of galvanized steel, especially in acid rain. It can guarantee no rust for 20 years.
- Atmospheric corrosion resistance: In the harsh marine environment, rural and industrial environment, the corrosion resistance of galvalume steel is better than that of galvanized steel.
- Adaptability to humidity: the Cleveland condensation experiment shows that the humidity and corrosion resistance of galvalume steel sheet is 5-6 times better than that of galvanized steel sheet.
- Heat resistance: The heat resistance of galvalume steel is better than that of galvanized steel. The galvalume steel sheet can withstand a temperature of 677 , and often works at 315 without discolouration.
- Generally, cold galvanized steel can last 5-10 years and hot-dipped galvanized steel sheet has a lifespan of 20-30 years, mainly depending on the zinc layer thickness. The base steel will be damaged as the zinc layer is all corroded. But due to aluminium’s excellent prevention of corrosion, the galvalume steel has a lifespan about twice that of traditional galvanized steel.
- Applications: Galvalume is ideal for humid and hot environments, commercial buildings, residential homes, storage units, and more. Galvanized metal is better suited to dry climates free of major air pollution or pooling water. The aluminum in galvalume will corrode with exposure to alkalines, which can cause the metal to degrade and lose its strength.
- Price: Due to better performance and fewer qualified manufacturers, galvalume steel price has a higher than that of galvanized metal.
[edit] Related articles on Designing Buildings
Featured articles and news
What they are, how they work and why they are popular in many countries.
Plastic, recycling and its symbol
Student competition winning, M.C.Esher inspired Möbius strip design symbolising continuity within a finite entity.
Do you take the lead in a circular construction economy?
Help us develop and expand this wiki as a resource for academia and industry alike.
Warm Homes Plan Workforce Taskforce
Risks of undermining UK’s energy transition due to lack of electrotechnical industry representation, says ECA.
Cost Optimal Domestic Electrification CODE
Modelling retrofits only on costs that directly impact the consumer: upfront cost of equipment, energy costs and maintenance costs.
The Warm Homes Plan details released
What's new and what is not, with industry reactions.
Could AI and VR cause an increase the value of heritage?
The Orange book: 2026 Amendment 4 to BS 7671:2018
ECA welcomes IET and BSI content sign off.
How neural technologies could transform the design future
Enhancing legacy parametric engines, offering novel ways to explore solutions and generate geometry.
Key AI related terms to be aware of
With explanations from the UK government and other bodies.
From QS to further education teacher
Applying real world skills with the next generation.
A guide on how children can use LEGO to mirror real engineering processes.
Data infrastructure for next-generation materials science
Research Data Express to automate data processing and create AI-ready datasets for materials research.
Wired for the Future with ECA; powering skills and progress
ECA South Wales Business Day 2025, a day to remember.
AI for the conservation professional
A level of sophistication previously reserved for science fiction.
Biomass harvested in cycles of less than ten years.
An interview with the new CIAT President
Usman Yaqub BSc (Hons) PCIAT MFPWS.
Cost benefit model report of building safety regime in Wales
Proposed policy option costs for design and construction stage of the new building safety regime in Wales.
Do you receive our free biweekly newsletter?
If not you can sign up to receive it in your mailbox here.
























